Xpert 40 and Xpert 80 Press Brakes
Xpert 40 Mobile Bending Cell
• Imagine being able to move your press brake production to where you need it, when you need it.
• Imagine your press brake production flow without interruption
• Imagine increasing your bending capabilities for more complex parts
• Imagine simply producing more parts per minute
• Imagine obtaining higher production rates at the same time reducing operator fatigue
• Imagine reducing your learning curve to nearly zero
• Imagine a press brake that embraces quality as a standard feature
For many users, bending requires manufacturing small to medium-sized parts using press brakes that are too big for the job. For parts up to a bending length of approximately 5 feet and a maximum thickness of ¾ of an inch, these users do not really need a large-scale bending machine, but a small and versatile powerhouse.
In 2015 Bystronic introduced the Xpert 40, a high-speed press brake with a compact format that fits into virtually any manufacturing environment. With a press capacity of 44 US tons and overall bending length of 40.5 in. Xpert 40 is movable to where it's needed, when it's needed. Set up in under 5 min. ByMotion drive control, a Bystronic development, ensures that the upper beam and back gauges are accelerated with high precision. The results are bending processes with the highest levels of repetition accuracy and speed.
The great success of the Xpert 40 press brake showed that there is a demand among users for fast, but also mobile bending systems. The new Xpert 80 offers a decisive increase in bending length (60 in.) and press capacity (88 US tons). Xpert 80 provides users with support for flexible job shop production with fluctuating batch sizes and varying bent parts as well as for series production with recurring parts.
Fast bending speeds up to 25 mm (one inch) per second enable users to bend three times as many parts with the compact machine compared to a slower, large press brake.
User-friendly: ByVision interface incorporates an AI system that anticipates and automatically corrects typical bend angle and bend allowance errors before they occur.
Highest Application Versatility: 6-axis back gauge control enables the efficient bending of highly complex parts.
PORTABLE: Integrated fork-lift slots allow you to move your press brake production to where you need it, when you need it. Operational or mobile in less than five minutes.
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Bystronic takes the next evolutionary step in the field of bending by seamlessly interfacing a high-speed brake press with mobile robot automation. The result is a compact solution for automated as well as manual operation that supports today's fluctuating lot sizes and varying part complexities.
Mobile Bending Robot Capacity:
Bending length: 27.5 in
Bending speed: 1.0 inch per sec
Max. robot capacity: 22 lbs
Max. part weight: 13.2 lbs
Max. part size: 11.8 in x 27.5 in
Integrated 6-axis robot arm inserts parts to be bent with high precision.
Wireless contact finger is part of the robot interface on the Xpert 40 press brake.
Zero reference table is configurable depending on the job.
The company behind the technology is as important as the technology itself.
Bystronic recognizes that it’s not just about the machine, but it’s also about the company. A leader in the machine tool industry, Bystronic brings an extensive history in the manufacture of quality machine products with proven machine performance to the market.